SB25CNC-5A-3S fully automatic pipe bender

Overview of Product Structure
The SB25CNC-5A-3S pipe bender is driven by servo and hydraulic systems. The bending Angle is centrally controlled by electrical systems. The feeding accuracy, pipe rotation accuracy, up and down die changing of the die head, and horizontal die changing of the die head are all controlled by hydraulic systems, each with its own independent oil cylinder. When the bending arm bends, under the control of the servo and hydraulic systems, The clamping, guiding, mandrel and bending parts work in coordination to achieve high-quality bending. It is an economical and practical general-purpose equipment.
This equipment can perform coreless or coreless bending on metal pipe fittings. The machine has both point-motion and single-motion functions, which is convenient for use and maintenance. It is widely used in industries such as shipping, boilers, chemical engineering, and automobile manufacturing

Equipment Characteristics
Structural type
1. The CNC pipe bender adopts a rotating arm lifting type pipe clamping structure.
2. The pipe bending method is adopted by servo motor.
3. The hydraulic system of the machine is equipped with a water cooling device, which is convenient for users to control the oil temperature. \ n4. The bending direction of the pipe fittings is clockwise when viewed from above, which is the direction of pipe bending.
5.2 Electrical control and operation interface
The operation interface of the CNC hydraulic pipe bender adopts a touch screen.
2. Digital display resolution: Bending Angle 0.01°, pipe rotation 0.01°, feeding 0.01mm.
3. The control system of the CNC hydraulic pipe bender adopts PLC control.
4. The pipe bending parameters on the operation interface can be set (preset).
5.3 The CNC numerical control hydraulic pipe bender equipment has the following features:
1. It adopts a human-machine dialogue illustrated guidance method, which is simple and easy to operate and learn. The program input method is clear and systematic.
2. Standard display text: Switch between Chinese and English. (Other text can be changed as needed.)
3. The maximum memory capacity for pipe bending programs is 2,000 groups, with each group capable of programming up to 30 bends.
4. Directly input the pipe bending processing parameters. When the machine is running automatically, it can execute step by step or pause, so that manual intervention can be carried out when bending special pipe fittings, or it can resume automatic operation. It has both a pause function and automatic and manual functions. When starting the next cycle after one cycle, use the switch to start it. When an emergency stop is needed, use the emergency stop button.
5. The memory storage time for the operation program and the pipe bending program is unlimited and will not be lost due to power outages or long-term non-use.
6. Both the program and the data are equipped with a user password setting function, which not only protects the data from being changed at will by others.
Each piece of data can be traced back to the modifier, facilitating data management and clarifying the attribution of responsibility.

It can record the content data of the most recent 100 bending processing transactions, which is convenient for producers to manage.
8. It has the function of converting XYz coordinate values to YBC processing values, which is convenient for operators to use.
9. After the program is input, the total length of the pipe fitting can be automatically calculated.
10. It has a program mirroring function, which can quickly obtain the symmetrical shape program of a bent pipe program.
11. It has a program reverse function and can be quickly changed to the program at the other end of the starting point.
12. When editing the program, this program column is provided as input for fine-tuning correction values, ensuring that the original processing data is not lost due to multiple program corrections during prototyping.
13. The pipe bending program can set ten speed segments from 0 to 9 for each axis at each processing step, which can be flexibly applied to different workpieces and improve work efficiency. It is also equipped with an external speed knob to reduce or increase the processing speed as needed at any time.
14. When automatic, it has the functions of rear pull feeding and reciprocating feeding for switching to meet the processing requirements of different pipe fittings.
15. Equipped with the function of counting processing volume and processing time.
16. It adopts an absolute origin system. Every morning or after rest, when it is restarted, there is no need for complicated procedures to find the origin of each axis, and it can immediately enter the working standby state.
17. The screen synchronously displays the position status of each action axis of the machine and the changes in bending angles.
When the machine is performing automatic processing, the controller can still be used for inputting or editing programs, which saves a lot of time. 19. In case of unexpected situations or errors during automatic processing that cause the machine to pause, after the situation is resolved, the machine can still be allowed to continue completing the unfinished work of the pipe fitting, appropriately avoiding waste of the pipe fitting. 20. The control program has a text-based display function for automatically detecting errors and countermeasures. Messages about machine malfunctions or illogical operations are directly displayed on the screen, along with explanations of repair methods, to prevent human operational errors from damaging the machine and relatively reduce the difficulty of maintenance. All the above-mentioned automatically detected abnormal alarm message records can be automatically stored for future maintenance reference.
21. When it is automatic or manual, it has a mode setting function. According to the different natures of the work, various different working modes can be set, such as whether there is a piercing or not, auxiliary push and other different states, to improve production efficiency.
22. It features multiple delay parameter setting values, allowing for the most appropriate time difference Settings for each action axis to meet various bending change requirements.
23. It is equipped with an automatic detection function for each button and circuit output/input board, which can easily identify the possible fault location.
24. The machine control adopts closed-loop control.

Vi. Overview of Product Structure
The SB25CNC-5A-3S pipe bender is equipped with a uniform and hydraulically driven system. The electrical system centrally controls the bending Angle, feeding accuracy, pipe rotation accuracy, pipe bending, and the left and right die changing of the die head. The hydraulic control guides, clamps, mandrels, and mechanisms each have their own independent oil cylinders. When the bending arm bends, the clamping, guiding, mandrels, and bending parts coordinate and cooperate to complete high-quality bending. It is an economical and practical general equipment.
This equipment can perform coreless or coreless bending on metal pipe fittings. The machine has both point-motion and single-motion functions, which is convenient for use and maintenance. It is widely used in industries such as shipping, boilers, chemical engineering, and automobile manufacturing.
Vii. Structural Features of the Product
1. The structural composition of the machine :1) Bed part 2) Feeding part 3) Rotating tube part 4) Mold changing part 5) Main drive part 6) Clamping part 7) Guiding part 8) mandrel mechanism 9) Hydraulic system 10) Electrical system 11) Mold part

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Contact person: Manager ZhuTelephone: 86-139-0156-680286-157-2260-0811Email: 1245102981@qq.com

Zhangjiagang Mingzheng Precision Machinery Co., LTD.

Address: Zhonghao Gangchuang VOC Technology Innovation Industrial Park (Lezhong Road), Zhangjiagang City, Jiangsu Province

Contact person:
Manager Zhu

Telephone:
86-139-0156-6802
86-157-2260-0811

Email:
1245102981@qq.com