SB50CNC-4A-2S CNC pipe bending machine
Overview of Product Structure
The SB50CNC-4A-2S CNC pipe bender is driven by servo and hydraulic systems. The electrical system centrally controls the bending Angle, feeding accuracy, pipe rotation accuracy, and horizontal die changing. The hydraulic system controls the clamping, the up and down die changing of the die head, the guiding, mandrod, and mechanism, each with its own independent oil cylinder. When bending, under the control of the hydraulic system, the clamping, guiding, mandrod, and bending parts work in coordination. It is an economical and practical general-purpose equipment that can complete high-quality bending.
This equipment can perform coreless or coreless bending on metal pipe fittings. The machine has both point-motion and single-motion functions, which is convenient for use and maintenance. It is widely used in industries such as shipping, boilers, chemical engineering, and automobile manufacturing
Overview of Product Structure
The SB50CNC-4A-2S three-dimensional CNC pipe bender is driven by both a motor and a hydraulic system. The electrical system centrally controls the bending Angle, feeding accuracy, pipe rotation accuracy, and left and right die changing. The hydraulic system controls the clamping, guiding, mandrod, and upper and lower die changing mechanisms, each with its own independent oil cylinder. When the bending arm bends, under the control of the hydraulic system, The clamping, guiding, mandrel and bending parts work in coordination to achieve high-quality bending. It is an economical and practical general-purpose equipment. This equipment can perform core-with or core-free bending on metal pipe fittings. The machine has both point-action and single-action functions, which is convenient for use and maintenance. It is widely used in industries such as shipping, boilers, chemical engineering, and automobile manufacturing.
The structural features of the product
1. The structural composition of the machine :1) Bed part 2) Feeding part 3) Rotating pipe part 4) Mold changing part 5) Main drive part 6) Clamping part 7) Guiding part 8) core mechanism 9) Hydraulic system 10) Electrical (system 11) mold part 12) Foundation part
2. Bed section: The bed section is a bent and welded structure, serving as the carrier for other parts. It features a simple structure and light weight, making the entire machine look elegant and stylish
3. Feeding section: The feeding section can be set at any straight-line distance between the first bend and the second bend, ranging from 0.1 to 3000MM in length, with a repeatability accuracy of 0.1m.
4. Rotating tube section: The rotating tube section features a three-dimensional space rotation Angle ranging from 0.1 to 360 degrees, with a repeatability accuracy that can reach 0.1m.
5. Die changing section: The die changing section features two different bending radii on a single pipe, allowing for arbitrary die changes of 1R/2R to achieve the effect of two different radii.
6. Main drive section: The main drive section is driven by a high-power servo motor to achieve bending rotation and perform pipe bending.
7. Clamping part: The clamping mechanism is used to clamp the pipe and rotate it along with the main shaft, allowing the mold and the pipe fitting to rotate simultaneously and bend the pipe.
8. Guiding part: The guiding mechanism supports the straight part of the pipe during the pipe bending process. During the pipe bending process, the pipe moves forward along with the guiding die. The clamping action of the clamping guiding mechanism is all achieved by the hydraulic cylinder driving a connecting rod mechanism. The side peephole cover can be opened to inspect, maintain and adjust it.
8. Guiding part: The guiding mechanism supports the straight part of the pipe during the pipe bending process. During the pipe bending process, the pipe moves forward along with the guiding die. The clamping action of the clamping guide mechanism is all achieved by the hydraulic cylinder driving the connecting rod mechanism. The side peephole cover plate can be opened to inspect, maintain and adjust it.
9. Mandrel mechanism: The mandrel mechanism is located at the rear of the bed. It can adjust the required bending radius of the mandrel through lead screw transmission. It is equipped with a pointer and a scale to indicate the bending radius position of the mandrel. The movement of the mandrel is achieved by the mandrel cylinder. The lead amount of the mandrel can be adjusted through an adjusting nut. A mandrel support device is installed on the bed to support the mandrel and pipe fittings. If coreless bending is to be performed, the mandrel should be removed.
10. Hydraulic System: The main control components of the machine's hydraulic system adopt hydraulic components from Taiwan. The hydraulic pipelines are made of seamless steel pipes, and high-pressure hoses are used at the movable connection points. U-shaped quick-install couplings are also adopted, which eliminates the leakage of the system and improves the reliability of the hydraulic system.
11. Electrical System: The electrical system of the pipe bender is powered by a 50HZ, 380V three-phase AC power supply. The control lines are supplied by 380/110V control transformers to control the operation of contactors, intermediate relays and valves. The main electrical components are selected from products of internationally renowned manufacturers. All control button switches are installed on a mobile operation console. The point operation and single operation of the core rod, guiding, clamping and bending mechanisms of the pipe bender can be achieved in real time through the buttons on the operation console, which is convenient for machine debugging and maintenance.
12. Die section: The die of the machine is composed of a bending die, a movable jaw, a guiding pressure die, a mancore head, etc. According to the needs of users and actual pipe bending, anti-wrinkle plates and soft mancore heads can also be added to improve the bending quality of the pipes. 13. Safety Protection: This machine is equipped with an emergency stop button to ensure the safety of the operator.
Provide technical materials randomly:
1. User manual (including maintenance instructions).
2. Electrical schematic diagram
Hydraulic schematic diagram.
3. Packing list, complete machine product qualification certificate
Installation: The buyer is responsible for the installation of the equipment, while the supplier is responsible for the commissioning and provides free training for the buyer's operators.
Equipment after-sales service commitment:
The warranty period of our company's products is 12 months. During the warranty period, if the product quality issue occurs, our company will provide free repair for all. Our company offers lifetime service for the equipment and provides spare parts at preferential prices.
2. Free technical training. Our company is responsible for providing free training for several mechanical, hydraulic and electrical operators of the buyer, enabling the buyer's personnel to be familiar with the performance of the equipment and proficient in its operation and use.