Essential details
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Product Introduction
SB63CNC-5A-3SV fully automatic pipe bender
Overview of Product Structure
The SB63CNC-5A-3SV pipe bender is driven by servo and hydraulic systems. The electrical system centrally controls the bending Angle, feeding accuracy, and pipe rotation accuracy. The hydraulic system controls the clamping, the upper and lower die changing of the die head, the guiding, mandrod, and mechanism, each with its own independent oil cylinder. When the bending arm bends, under the control of the hydraulic system, the clamping, guiding, mandrod, and bending parts coordinate and cooperate. It is an economical and practical general-purpose equipment that can complete high-quality bending.
This equipment can perform coreless or coreless bending on metal pipe fittings. The machine has both point-motion and single-motion functions, which is convenient for use and maintenance. It is widely used in industries such as shipping, boilers, chemical engineering, and automobile manufacturing
Equipment Characteristics
Structural type
The CNC pipe clamping machine adopts a rotating arm lifting type pipe clamping structure.
2. The pipe bending method is adopted by servo motor.
3. Adopt a hydraulic guide plate side push mechanism
4. The hydraulic system of the machine is equipped with a wind cooling device, which facilitates users to control the oil temperature
5. The bending direction of the pipe fitting is when it rotates clockwise from above, which is the direction of pipe bending.
Electrical control and operation interface
The operation interface of the CNC hydraulic pipe bender adopts a touch screen.
2. Digital display resolution: Bending Angle 0.01°, pipe rotation 0.01°, feeding 0.01mm.
3. The control system of the CNC hydraulic pipe bender adopts industrial computer control.
4. The pipe bending parameters on the operation interface can be set (preset).
The CNC numerical control hydraulic pipe bender equipment has the following features:
The operation is simple and easy to learn by adopting a human-machine dialogue graphic guidance method, and the program input method is clear and systematic.
2. Standard display text: Switch between Chinese and English. (Other text can be changed as needed.)
3. The maximum memory capacity for pipe bending programs is 2,000 groups, with each group capable of programming up to 30 bends.
4. Directly input the pipe bending processing parameters. When the machine is running automatically, it can execute step by step or pause, so that manual intervention can be carried out when bending special pipe fittings, or it can resume automatic operation. It has both a pause function and automatic and manual functions. When starting the next cycle after one cycle, use the switch to start it. When an emergency stop is needed, use the emergency stop button.
5. The memory storage time for the operation program and the pipe bending program is unlimited and will not be lost due to power outages or long-term non-use.
6. Both the program and the data are equipped with a user password setting function, which not only protects the data from being changed at will by others.
Each piece of data can be traced back to the modifier, facilitating data management and clarifying the attribution of responsibility.
7. It can record the most recent 100 bending processing content data, which is convenient for producers to manage.
8. It has the function of converting XYz coordinate values to YBC processing values, which is convenient for operators to use.
9. After the program is input, the total length of the pipe fitting can be automatically calculated.
10. It has a program mirroring function, which can quickly obtain the symmetrical shape program of a bent pipe program.
11. It has a program reverse function and can be quickly changed to the program at the other end of the starting point. 12. When editing the program, this program column is provided as input for fine-tuning correction values, ensuring that the original processing data is not lost due to multiple program corrections during prototyping.
13. The pipe bending program can set ten speed segments from 0 to 9 for each axis at each processing step, which can be flexibly applied to different workpieces and improve work efficiency. It is also equipped with an external speed knob to reduce or increase the processing speed as needed at any time.
14. When automatic, it has the functions of rear pull feeding and reciprocating feeding for switching to meet the processing requirements of different pipe fittings.
15. Equipped with the function of counting processing volume and processing time.
16. It adopts an absolute origin system. Every morning or after rest, when it is restarted, there is no need for complicated procedures to find the origin of each axis, and it can immediately enter the working standby state.
17. The screen synchronously displays the position status of each action axis of the machine and the changes in bending angles.
When the machine is performing automatic processing, the controller can still be used for inputting or editing programs, which saves a lot of time. 19. In case of unexpected situations or errors during automatic processing that cause the machine to pause, after the situation is resolved, the machine can still be allowed to continue completing the unfinished work of the pipe fitting, appropriately avoiding waste of the pipe fitting. 20. The control program has a text-based display function for automatically detecting errors and countermeasures. Messages about machine malfunctions or illogical operations are directly displayed on the screen, along with explanations of repair methods, to prevent human operational errors from damaging the machine and relatively reduce the difficulty of maintenance. All the above-mentioned automatically detected abnormal alarm message records can be automatically stored for future maintenance reference.
21. When it is automatic or manual, it has a mode setting function. According to the different natures of the work, various different working modes can be set, such as whether there is a piercing or not, auxiliary push and other different states, to improve production efficiency. 22. It features multiple delay parameter setting values, allowing for the most appropriate time difference Settings for each action axis to meet various bends
Now, and through an adjusting nut, the lead amount of the mandrel can be adjusted. A mandrel support device is installed on the bed to support the mandrel and pipe fittings. If coreless bending is to be performed, the mandrel should be removed.
10. Hydraulic System: The main control components of the machine's hydraulic system adopt hydraulic components from Taiwan and Japan. The hydraulic pipelines are made of seamless steel pipes, and high-pressure hoses are used at the movable connection points. U-shaped quick-install couplings are also adopted, which eliminates the leakage of the system and improves the reliability of the hydraulic system.
11. Electrical System: The electrical system of the pipe bender is powered by a 50HZ, 380V three-phase AC power supply. The control line is supplied by a 380/110V control transformer, which is used to control the operation of contactors, intermediate relays and solenoid valves. The main electrical components are selected from products of internationally renowned manufacturers. All control button switches are installed on a mobile operation console. The point operation and single operation of the core rod, guiding, clamping and bending mechanisms of the pipe bender can be achieved in real time through the buttons on the operation console, which is convenient for machine debugging and maintenance.
12. Die section: The die of the machine is composed of a bending die, a movable jaw, a guiding pressure die, a mancore head, etc. According to the needs of users and actual pipe bending, anti-wrinkle plates and soft mancore heads can also be added to improve the bending quality of the pipes. 13. Safety Protection: This machine is equipped with an emergency stop button to ensure the safety of the operator.
Overview of Product Structure
The SB63CNC-5A-3SV pipe bender is driven by servo and hydraulic systems. The electrical system centrally controls the bending Angle, feeding accuracy, and pipe rotation accuracy. The hydraulic system controls the clamping, the upper and lower die changing of the die head, the guiding, mandrod, and mechanism, each with its own independent oil cylinder. When the bending arm bends, under the control of the hydraulic system, the clamping, guiding, mandrod, and bending parts coordinate and cooperate. It is an economical and practical general-purpose equipment that can complete high-quality bending.
This equipment can perform coreless or coreless bending on metal pipe fittings. The machine has both point-motion and single-motion functions, which is convenient for use and maintenance. It is widely used in industries such as shipping, boilers, chemical engineering, and automobile manufacturing
Equipment Characteristics
Structural type
The CNC pipe clamping machine adopts a rotating arm lifting type pipe clamping structure.
2. The pipe bending method is adopted by servo motor.
3. Adopt a hydraulic guide plate side push mechanism
4. The hydraulic system of the machine is equipped with a wind cooling device, which facilitates users to control the oil temperature
5. The bending direction of the pipe fitting is when it rotates clockwise from above, which is the direction of pipe bending.
Electrical control and operation interface
The operation interface of the CNC hydraulic pipe bender adopts a touch screen.
2. Digital display resolution: Bending Angle 0.01°, pipe rotation 0.01°, feeding 0.01mm.
3. The control system of the CNC hydraulic pipe bender adopts industrial computer control.
4. The pipe bending parameters on the operation interface can be set (preset).
The CNC numerical control hydraulic pipe bender equipment has the following features:
The operation is simple and easy to learn by adopting a human-machine dialogue graphic guidance method, and the program input method is clear and systematic.
2. Standard display text: Switch between Chinese and English. (Other text can be changed as needed.)
3. The maximum memory capacity for pipe bending programs is 2,000 groups, with each group capable of programming up to 30 bends.
4. Directly input the pipe bending processing parameters. When the machine is running automatically, it can execute step by step or pause, so that manual intervention can be carried out when bending special pipe fittings, or it can resume automatic operation. It has both a pause function and automatic and manual functions. When starting the next cycle after one cycle, use the switch to start it. When an emergency stop is needed, use the emergency stop button.
5. The memory storage time for the operation program and the pipe bending program is unlimited and will not be lost due to power outages or long-term non-use.
6. Both the program and the data are equipped with a user password setting function, which not only protects the data from being changed at will by others.
Each piece of data can be traced back to the modifier, facilitating data management and clarifying the attribution of responsibility.
7. It can record the most recent 100 bending processing content data, which is convenient for producers to manage.
8. It has the function of converting XYz coordinate values to YBC processing values, which is convenient for operators to use.
9. After the program is input, the total length of the pipe fitting can be automatically calculated.
10. It has a program mirroring function, which can quickly obtain the symmetrical shape program of a bent pipe program.
11. It has a program reverse function and can be quickly changed to the program at the other end of the starting point. 12. When editing the program, this program column is provided as input for fine-tuning correction values, ensuring that the original processing data is not lost due to multiple program corrections during prototyping.
13. The pipe bending program can set ten speed segments from 0 to 9 for each axis at each processing step, which can be flexibly applied to different workpieces and improve work efficiency. It is also equipped with an external speed knob to reduce or increase the processing speed as needed at any time.
14. When automatic, it has the functions of rear pull feeding and reciprocating feeding for switching to meet the processing requirements of different pipe fittings.
15. Equipped with the function of counting processing volume and processing time.
16. It adopts an absolute origin system. Every morning or after rest, when it is restarted, there is no need for complicated procedures to find the origin of each axis, and it can immediately enter the working standby state.
17. The screen synchronously displays the position status of each action axis of the machine and the changes in bending angles.
When the machine is performing automatic processing, the controller can still be used for inputting or editing programs, which saves a lot of time. 19. In case of unexpected situations or errors during automatic processing that cause the machine to pause, after the situation is resolved, the machine can still be allowed to continue completing the unfinished work of the pipe fitting, appropriately avoiding waste of the pipe fitting. 20. The control program has a text-based display function for automatically detecting errors and countermeasures. Messages about machine malfunctions or illogical operations are directly displayed on the screen, along with explanations of repair methods, to prevent human operational errors from damaging the machine and relatively reduce the difficulty of maintenance. All the above-mentioned automatically detected abnormal alarm message records can be automatically stored for future maintenance reference.
21. When it is automatic or manual, it has a mode setting function. According to the different natures of the work, various different working modes can be set, such as whether there is a piercing or not, auxiliary push and other different states, to improve production efficiency. 22. It features multiple delay parameter setting values, allowing for the most appropriate time difference Settings for each action axis to meet various bends
Now, and through an adjusting nut, the lead amount of the mandrel can be adjusted. A mandrel support device is installed on the bed to support the mandrel and pipe fittings. If coreless bending is to be performed, the mandrel should be removed.
10. Hydraulic System: The main control components of the machine's hydraulic system adopt hydraulic components from Taiwan and Japan. The hydraulic pipelines are made of seamless steel pipes, and high-pressure hoses are used at the movable connection points. U-shaped quick-install couplings are also adopted, which eliminates the leakage of the system and improves the reliability of the hydraulic system.
11. Electrical System: The electrical system of the pipe bender is powered by a 50HZ, 380V three-phase AC power supply. The control line is supplied by a 380/110V control transformer, which is used to control the operation of contactors, intermediate relays and solenoid valves. The main electrical components are selected from products of internationally renowned manufacturers. All control button switches are installed on a mobile operation console. The point operation and single operation of the core rod, guiding, clamping and bending mechanisms of the pipe bender can be achieved in real time through the buttons on the operation console, which is convenient for machine debugging and maintenance.
12. Die section: The die of the machine is composed of a bending die, a movable jaw, a guiding pressure die, a mancore head, etc. According to the needs of users and actual pipe bending, anti-wrinkle plates and soft mancore heads can also be added to improve the bending quality of the pipes. 13. Safety Protection: This machine is equipped with an emergency stop button to ensure the safety of the operator.